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Chi Wang, Chunhui Li, Jingan Wang, Tao Li
The Foundation of Release System and Investigation on the Calculation Method on Energy Determination of Natural Gas

To achieve the change of trade balance from volumetric determination to energy determination for natural gas in China. The smallest release system of energy determination for natural gas was built. On the base of analyses of energy determination, the uncertainty for this system was conducted taking an example of Beijing experimental station. The results showed that the uncertainty of energy determination could be lower than 1 % (k = 2), when the measurement process was kept in good control. On the other hand, because the influence of the flowrate and composition on energy determination was both considered for the quantity weighted averaged calorific value, which might be more suitable relative to arithmetic averaged calorific value when the value of flowrate or composition of natural gas had big change, or there were more than one natural gas sources in one consuming zone.

John D. Wright
Properties for Accurate Gas Flow Measurements

Accurate gas properties are needed to take full advantage of the low uncertainties provided by NIST’s Gas Flow Calibration Services. If a flowmeter user and NIST use different values for these properties (molecular mass, compressibility, density, viscosity, and critical flow factor), the user’s flow measurements will have errors. Since January 2009, calibrations conducted by NIST’s Fluid Metrology Group use the NIST-supported database REFPROP version 8.1 to reduce calibration data. Prior to 2009, NIST’s calibration data were reduced using REFPROP 7.0. Flowmeter users who recalibrate their meters at NIST and ignore the January 2009 change of database may erroneously conclude that either their meters or NIST’s standards are not stable.
The newer database, REFPROP v. 8.1, calculates properties for mixtures that include up to 2 % water vapor. By measuring the dew point temperature of air used during our calibrations and by incorporating the REFPROP v. 8.1 dynamic link library (REFPROP.dll) into our Labview* and Excel data acquisition and reduction programs, NIST reduced the uncertainty of air flow calibrations from 0.05 % to 0.025 %. NIST now reduces calibration data for critical flow venturis using the "real" critical flow factor generated by REFPROP v. 8.1 instead of approximate "ideal" critical flow factors. This change improved the mutual consistency of critical flow venturi calibrations performed in N2 and air from > 0.05 % to < 0.012 %. In anticipation of future calibrations at higher pressures, we tabulate estimates of property uncertainties for pressures up to 70 MPa for air, argon, helium, N2 , CO2 , H2 and CH4 by comparing REFPROP to primary data sources.

William R. Johansen
The Effect of Using Real Gas Absolute Viscosity and Isentropic Exponent on Orifice Flow Measurement: Proposed Adoption of Refprop 8.0 as a Standard for the Natural Gas Industry

Constant values for isentropic exponent and absolute viscosity are commonly used for the calculation of gas flow rates through differential producing flowmeters. Errors in flow measurement due to the use of constants for thermodynamic and transport properties are bias errors. Bias errors in natural gas orifice flow measurement due to incorrect isentropic exponent values can exceed 0.15 %. When the adiabatic expansion factor is used to calculate natural gas flow rates the bias errors due to the use of a constant isentropic exponent can exceed 2 %. Bias errors in natural gas flow measurement due to incorrect absolute viscosity values can approach 0.2 % for natural gas. REFPROP 8.0 is recommended as a source of accurate thermodynamic and transport property values. REFPROP 8.0 can be used as a source of live values for use with flow computers or it can be used to select more appropriate constant values to minimize bias errors.

J. Barbe, F. Dijoux, C. Yardin, T. Macé
Measurement of Helium Micro Flowrates with High Accuracy for Gas Chromatography

More and more chemical analysis laboratories using gas chromatographs need to measure the different flowrates involved during the analysis process (split ratio, column flow). The measurement of the column flow is certainly the most difficult because the flowrate of carrier gas is generally very small. For example, the flowrate of helium which is the most often used carrier gas is typically less than 15 µg/s (5 cm³/min). To calibrate helium flowmeters, the "traced gas method" developed at LNE for nitrogen has been optimized for helium microflow measurements in the range of 0.75 µg/s to 30 µg/s. The traced gas method, the uncertainty estimation of the calibration bench and the calibration results of a laminar flow element type Molbloc and an industrial mass flowmeter are presented in this paper.

Mou Changhua, Wang Maolin, Peng Lihui
Gas Flow Measurment and Controller

At present gas flow measurement and control are the key parts in the fuel cell and solar energy equipment. The percent of mixture gas would be calculated theoretically to achieve the high efficiency. Thus a new gas flow measurement and controller are presented for energy industry in this paper. Based on the thermal sensor and low pressure drop solenoid valve, the new gas flow measurement controller is integrated by temperature compensation. Experiment and customer testing results demonstrate the better performance of the new gas flow measurement and controller.

Yahong Yao, ChihChang Chen, Xiaozhong Wu, Liji Huang
MEMS Thermal Time-of-Flight Flow Meter

Thermal time-of-flight (TOF) technology has been considered to be one of the most effective approaches that could provide an accurate flow measurement at ultra low flow speed. While the technology remains on paper for over half a century without real implementation, the lack of market drive may be one of the major reasons. Current demands in energy management such as city natural gas metering, medical applications for respiratory machines and others have revitalized this technology. Thermal TOF technology in principle can provide accurate flow speed measurements for gases regardless of its gas compositions. However, traditional design of TOF sensors is often very vulnerable to fluidic conditions, in particular, moisture, particles and other contaminations. In this paper, we present a thermal TOF gas flow meter that is equipped with a robust MEMS thermal TOF sensor which can be used in fluid where moisture and particles exist. The design and fabrication of the MEMS TOF sensor are described followed by its circuit scheme. The design of the flow meter and the test results are presented.

Liji Huang, ChihChang Chen, Yahong Yao, Gaofeng Wang, Yong Feng, Kaiping Wei, Wenhong Deng, Changming Jiang, Jiliang Ruan, Sugang Jiang
All Electronic MEMS Flow Meters for City Gas Applications

City gas metering has been dominated by diaphragm meters for over a century. In the past 30 years, development of all-electronic meters for better energy management has been pursued by many companies using ultrasonic, thermal time-of- flight, and MEMS calorimetric principles. Installations and trials have been reported but mostly in small quantity. The challenges for such meters come from reliability and cost requirements. While ultrasonic technology has been better developed, the cost and gas composition dependency are often the barrier for the market acceptance. In this paper, we discuss cost effective and battery powered MEMS mass flow meters for city gas applications with the battery life over 5 to 10 years depending on operation conditions. The meters consist of a specially designed MEMS mass flow sensing chip with multiple sensors that offers the capability of large turn-down ratio over 200:1. The package technology enables applications with pipe diameters ranging from 15 to 150 mm, and with an accuracy of ±1.5% or better. The long term reliability including resistance to particle impact and oil/moisture contaminations is ensured by chip design. The meters are ready for various remote communication protocols and the actual installations will also be discussed.

Wenhong Deng, Sugang Jiang, Rui Liu, Liji Huang, Pujun Zhao, Li Lei, Kaiyou Jin
Calibration and Verification of MEMS Mass Flow Meters for Custody Transfer

Thermal mass flow meters are commonly of full scale accuracy and not considered for applications where custody transfer is required. Recent advancement of MEMS mass flow technology in city natural gas metering has demanded a better calibration and verification procedure so that the custody transfer can be justified with regard to the traditional thermal mass flow meter technology. The thermal mass flow sensor could be impacted by the humidity, gas composition and temperature. Calibrations with one standard may often be not applicable to the others if each of the factors is not fully accounted; even the meter itself has been well designed and immune to the variables. In this paper, we will discuss the calibration procedures and measurement uncertainties of the MEMS mass flow meters. The results indicated that with the MEMS meter designed for processing the variables, the MEMS thermal mass flow meters either with calorimetric and/or energy dispersion principle can be applied for custody transfer with a generally acceptable accuracy of ±1.5% or better.

J.-P. Vallet, P. Kervevan, A. Ouerdani, E. Mann, M. Schladerer, J. Guerin
The “RCT”: Two Functions Integrated in One for Pressure Regulation and Gas Flow Metering

Since January 2006, the MESURA company, located in FORBACH France, manufacturer of gas regulators for the distribution networks up to 4 bar, has been developing a design which integrates two functions on the same body, thus optimizing the volume (16 cm or 6.3 inch cubic volume), the pressure regulation and flow metering, and in addition, providing wireless data transmission and remote safety control. The evaluation and the qualification of the complete system and the process (including uncertainties) has been undertaken by the French laboratory LNE-LADG in order to confirm the metering of volume gas (converted with a 0.5% level of uncertainty with the global MPE less than 1% with a known density, and less than 2% with an integrated density corrector between the transitional and the maximal flow rate with the metering scale factor up to 150).

Jim Storer, Richard Steven
A Mass Flow Meter Concept with Diagnostic Capabilities

A simple, accurate, relatively compact and light gas mass flow meter has been developed with diagnostic capabilities. This fundamental mass flow meter concept revises a simple concept originally suggested four decades ago before the computer power existed to make a practical system. This paper revises the concept, discusses the development of a modern meter design and adds new diagnostic capabilities. The mass meters outputs are the volume flow rate, the fluid density and the mass flow rate. The system does not require the fluid density from an external source and can meter gas mass flows and measure gas density at low pressures. The system has significant qualitative diagnostics capable of signaling when the meter is malfunctioning. In cases where the fluid density is known from an external source some quantitative diagnostics are also available.

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