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Jon R. Pratt, David B. Newell, John A. Kramar
A FLEXURE BALANCE WITH ADJUSTABLE RESTORING TORQUE FOR NANONEWTON FORCE MEASUREMENT

The NIST electrostatic force balance compares mechanical probe forces to an SI realization of force derived from measurements of the capacitance gradient and voltage in an electronic null balance. As we approach the nanonewton regime, the finite stiffness of the guiding flexure in the balance becomes a limiting factor. Here, we consider an equal arm balance mechanism constructed using flexure pivots as an alternative to the compound rectilinear spring of the present design. We review how the sensitivity of such mechanisms can be adjusted either by manipulating the center of gravity, or by applying a negative restoring torque using a spring. We examine tradeoffs associated with tuning the stiffness of these mechanisms with regards to tilt sensitivity and various nonideal flexure behaviors. Results obtained with a prototype mechanism are presented.

John A. Kramar, David B. Newell, Jon R. Pratt
NIST ELECTROSTATIC FORCE BALANCE EXPERIMENT

We have designed and built a prototype electrostatic force balance for realizing forces in the micronewton range. The active electrodes are concentric cylinders, the outer serving as the reference and the inner suspended and guided by a rectilinear flexure mechanism. The geometry has been designed such that a near-linear capacitance gradient of 1 pF/mm is achieved at a working overlap of 5 mm. We have used this balance in a null-displacement mode to compare an electric realization of force with the force generated by calibrated deadweights of nominal mass 1 mg, 10 mg, and 20 mg. The preliminary measurements reported here agree to within a few parts in 104 after including all known correction factors.

Douglas T. Smith, Shane Woody, Jon R. Pratt
COMPACT FORCE SENSORS FOR LOW-FORCE MECHANICAL PROBE CALIBRATION

The loading mechanisms of instrumented indentation machines are often calibrated using deadweights. In many cases, due to the geometry of the loading frame, the applied deadweight is tensile, while the indentation loads to be measured are compressive. In this paper, we report preliminary efforts to develop a compressive load cell for use on a typical instrumented indentation machine. Two devices were evaluated, one a compact capacitance-based device (fabricated at the National Institute of Standards and Technology), the other a piezoresistive force sensor. We will describe the calibration sensitivity, stability and drift of each, and discuss the potential use of each as a force transfer artifact for the calibration of instrumented indenters.

Günter Doemens, Dieter Spriegel, Hans Wünsche
MICROSYSTEM FOR CAPACITIVE FORCE AND TORQUE MEASUREMENT

In the fields of automation, drives and production engineering the measurement of force and torque is of particular importance for the monitoring and control of industrial processes. Today’s sensors applied for this purpose are mostly based on strain gauges with a limited range of applications. Reasons therefore are rooted in the short duty cycle, the poor overload safety and the complex mounting. In order to avoid the disadvantages mentioned an innovative micro-system based capacitive force and torque sensor has been developed. By attachment at two distinguished points the sensor is mountable in an easy and robust manner on static and rotating parts.

Thomas Allgeier, Helmut Gassmann, Ulrich Kolwinski, Peter Giesecke
MULTI-COMPONENT MEASUREMENT TECHNOLOGY FOR FORCES AND MOMENTS

This paper introduces the requirements and possibilities of simultaneous force and moment measurements in industrial testing. Apart from describing the principal mechanics of force and moment vectors, important implications of ignoring disturbing components are mentioned. This is followed by an overview of practical applications of multicomponent measurements. The main part of the paper describes a new measurement tool for the data acquisition, evaluation and vector analysis. This comprises issues of transducer selection and applicability, details of the electronics used and also addresses the software design. Examples of typical applications of the entire system are given with an emphasis on outlining the mode of operation and ease of adaptation to new problems. Finally, the principles of system calibrations are described.

Thomas Allgeier, Ulrich Kolwinski, Daniel Schwind
JOCKEY-WEIGHT LEVER MACHINES FOR FORCE AND TORQUE

This paper describes a new type of standard machine, based on a travelling (jockey) weight moving along a lever which is supported on strain-controlled elastic hinges. It is equally applicable to the quantities force and torque. In addition to step-by step loading, the machine can perform continuous calibrations without having to rely on a reference transducer. Furthermore, testing through the zero load condition is possible with suitable mounting components. In the case of force machines, the jockey-weight design allows to tare the weight of all load introduction components, so that loads as low as 0.05 N can be applied without a reduction of accuracy. Design and operating principles of the standard machines are described, with particular emphasis on their application to modern calibration practices such as continuous calibration, together with some typical test results obtained so far.

Udo Milz
DYNAMIC WEIGHING AND DOSING WITH FAST INTELLIGENT TRANSDUCERS FIT

We present new, weighing sensors with integrated electronics, specially optimized for dynamic weighing and dosing. There is already extensive signal processing in the transducer, with all the necessary functions for fast weight value acquisition and for full, local dosing control.

Reinhold Vollmert, Günther Ramm
REALIZATION, MAINTENANCE AND DISSEMINATION OF THE MEASURAND "AC VOLTAGE RATIO IN MV/V" FOR STRAIN GAUGE MEASUREMENTS

Strain gauges allow the measurands force, pressure, torque or strain to be converted into voltage ratios and to be indicated by measuring amplifiers. Precision measurements are preferably carried out at 225 Hz and at voltage ratios of up to 2 mV/V. Bridge standards, which have to be traced back to national standards, are used for the electrical calibration of these measuring amplifiers. More than 15 years ago, in PTB the first measuring arrangement for this purpose has been developed and installed. The present contribution explains the traceability principle of bridge standards, shows the long-term stability of selected bridge standards on the basis of measurement results and brings first investigations into the interchangeability of measuring amplifiers up for discussion.

Oliver Mack
INVESTIGATION OF THE INFLUENCE OF DISTURBING COMPONENTS ON A PIEZOELECTRIC FORCE TRANSDUCER

For the measurement of the physical quantity force with conventional transducers it is assumed that the preferred direction of the force transducer is the same as that of the vector of the force. In practice this case is rarely being observed. Due to insufficient alignment of the transducer or of the measurement facility mechanically disturbing components such as bending moments, shear forces or additional axial forces occur which may influence the measurement result significantly. This paper deals with the investigation of the influence of static mechanical disturbing components on a piezoelectric force transducer. To determine a disturbing sensitivity of a piezoelectric force transducer different kinds of experimental setups are discussed. The measurement results show a characteristic direction depending disturbing sensitivity of piezoelectric force transducers, which is well known of piezoelectric accelerometers. The investigations point out that the influence of mechanical disturbing components on piezoelectric force transducers cannot be neglected for precision measurements.

D. Ratschko, C. Schlegel, F. Scholz, M. Gläser
MASS SPECTROSCOPY OF A MIXED XENON-GOLD ION BEAM

An analysis of an ion beam produced through sputtering of gold by means of Xenon ions in a CHORDIS ion source was performed. The composition of the extracted ion beam was investigated via mass spectroscopy using a double focussing dipole magnet. From the high resolution mass spectrum the abundance pattern of stable Xe isotopes was varified and the amount of charge transitions from 2+ → 1+ could be estimated. A maximum gold current of 0,8 mA directly behind the ion source was measured.

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