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Chen Wenlin, Li Chunhui, Li Xiaoyu
Design of Flow Conditioner and Research on Evaluation of Flow Adjustment Effect

Since ultrasonic flowmeter is sensitive to the flow field. Insufficient development of the flow field such as vortex and asymmetric flow will cause deviations in the measurement results. It has become a common method to accelerate the stabilization of irregular fluids to a fully developed state by a flow conditioner. The flow conditioner is a device installed upstream of the flowmeter to accelerate the stabilization of the irregular flow field, eliminate abnormal flow, and reduce the influence of swirling flow.In practical application, the correlation between flow conditioner and flow meter model has also become an important obstacle restricting the design, compatibility and popularization of flow conditioner. It is an exploratory and meaningful work to design a universal flow conditioner and propose a flow field optimization evaluation method and other basic theories and common key technologies of flow measurement.This paper introduces the self-designed universal flow conditioner, and focuses on the flow adjustment effect evaluation method based on CFD.In order to verify the adjustment effect of the combined flow conditioner, the simulated calculation is carried out and the flow field adjustment effect is compared with that of the plate-type flow conditioner.When the inlet flow rate is 20 m/s, the simulation results show that the combined flow conditioner has excellent performance in eliminating flow field distortion at about 15D downstream the flow conditioner, while the flow velocity distribution in the axial direction can also be optimized to a fully developed symmetrical state.

Wang Zhen
Research and Realization of Mutual-Verification Method between Critical Flow Sonic Nozzle Gas Flow Standard Device and Bell Prover Gas Flow Standard Device

Starting from the demand of solving the reliable calibration mode of gas flow standard device, the concept of synchronous mutual-verification of flow standard device is presented in this paper. On this basis, the two system mutual-verification device of positive pressure critical flow sonic nozzle gas flow device and inlet type bell prover gas flow device is established, and advanced control system circuit design is adopted to realize the two system automatic control. The high precision roots flowmeter is used as the mutual-verification instrument. The uncertainty (k = 2) of the two sets of flow devices is 0.28% and 0.16% respectively. Under the mutual-verification mode, judgment value En is 0.19 and 0.07 (0.45 MPa and 0.63 MPa) respectively, it shows that the measurement results of the two sets of devices have good consistency and reliability. Therefore, the effectiveness of mutual-verification method is verified, and it also have certain significance for the traceability of the value in the field of gas flowmeter measurement.

CheWei Yeh, ShengChuan Fan
Numerical Simulation of Underground Pipeline Leakage Noise

In this study, the leakage noise and the pressure field generated by the underground pipeline leakage were calculated by the Computational Fluid dynamics (CFD) software ANSYS Fluent based on the Ffowcs Williams_x005f_x0002_Hawkings (FW-H) equation and Large Eddy Simulation (LES). Different leakage hole shape were carried out in the simulation. Weconsidered two conditions for the pipeline: the pipeline was surrounded by the air and the soil simulated by the porous materia. The second one was closer to the real situation. In the first condition, the results demonstrated that the aerodynamic noise frequency mainly ranged from 0 Hz to 500 Hz that was in good agreement with the literature. The thin and ellipse shape with larger pressure loss got the maximum overall sound pressure level (OASPL) due to stronger interaction between the wall and the fluid. The farther the receiver was from the leakage, the OASPL obtained by the receiver was lower. In the second condition, the frequency range was mainly distributed under 300 Hz and was different from the first condition. Besides, the OASPL was also lower than the first condition. These results were due to the soil characteristics of reducing velocity and pressure that contributed to lower wall stress and pressure variation.

Chih-Shan Yen, Ying-Chun Lin, Win-Ti Lin, Sheng-Cyuan Fan
Improvement and Analysis of Low Pressure Gas Flow Calibration System - Bell Prover

Bell Prover is the primary standard system for low-pressure gas by National Measurement Laboratory. When Bell Prover conducts calibration, the density of the gas inside the bell jar must be determined by the measurement of the pressure and temperature of the gas inside the bell jar. It is essential to accurately measure the representative temperature of the bell jar interior. After the system is redesigned in temperature control and temperature measurement methods, the half interval of the measurement error due to temperature stratification inside the bell jar is reduced from the original 0.1 ℃ drops to 0.05 ℃, and the relative expanded uncertainty of the entire system drops from 0.11 % to 0.09 %.

A. A. Korneev, A V. Shchelchkov, R. A. Korneev
Influence of the Variable Geometry of the Diverter Nozzle on the Metrological Characteristics of a Calibration Unit with Weighing Devices

The rationale for the expediency of using a diverter with a variable geometry of the nozzle exit in a calibration unit with weighing devices (hereinafter – Unit) is presented for the first time in this paper. The design, operating principle and timing diagram of a diverter with a variable geometry of the nozzle exit are described in this. The local hydrodynamic characteristics of the water flow in the nozzle exit of the diverter are made by a Pitot probe. The cut-off width of the diverter nozzle was changed at fixed values of the water flow rate. The metrological characteristics of the Unit are determined by the comparison method using a comparison standard. The effect of the width of the nozzle cut on the metrological characteristics of the Unit in the investigated range of the liquid flow rate has been established. The graphical dependencies of type τ = f(U(Qm ))and Qm=f (U (Qm )) of the expanded measurement uncertainty of the Unit when reproducing the unit of the mass flow rate of the liquid on the time interval of measurements and on the mass flow rate of the liquid are presented (k = 2, P = 0.95). Based on the research results, the optimal values of the nozzle exit width andmeasurement time intervals were determined depending on the values of the mass flow rate of the liquid when using a diverter with a variable geometry of the nozzle exit. Expansion of the range of operation of weighing devices included in Unit is justified.

Peng Feng
Influence of elbow pipe on gas measurement accuracy of ultrasonic flowmeter and improvement

When the fluid passes through the elbow, it is easy to produce secondary flow, eddy flow, etc. The velocity distribution in the sonic flow channel is not symmetrical, which has an impact on the measurement accuracy of the flowmeter. In order to study the influence of turbulence on flowmeter by means of modelling and simulation, the measurement effect of G16 single-channel flowmeter is firstly studied under this condition. The condition is that the inlet pipe is double-bend pipe and half-moon double-bend pipe, and calculate the flow error in the two cases relative to the straight pipe. The single-channel flowmeter is installed with the elbow, the influence of the turbulence has brought a large error to its measurement results. In order to reduce this error, the model of G16 double-channel flowmeter was established, and the simulation experiment was carried out under the same conditions. Finally, the data obtained is compared with the corresponding data of the single-channel flowmeter. By developing real prototype units, we calibrate several the single channel and double channels ultrasonic gas meters on the sonic nozzle calibration system. Comparison of error accuracy curve and repeatability, the double channels are much better than one channel units. The conclusion: Compared with the single channel design, the double channels one greatly improves the influence of turbulence caused by the elbow and the measurement accuracy is improved.

Chunhui Li, Bodo Mickan, Mengna Li, Jia Ren, Yan Wu, Ming Xu
The comparison of the gas flow primary standard facilities at high pressure

The first formal comparison of gas flow primary standard facilities was conducted in China during 2016 ~ 2020. There were 4 participants from China, and PTB was invited as the link lab to connect this comparison with the serial key comparisons of CCM.FF.K5. There were 4 sets of sonic nozzles as the transfer meters, with which there were totally 105 set of measured results were conducted with the Reynolds range (4.8 × 10^4 ~ 1.1 × 10^7). To cover the Reynolds range, a theoretical equation of discharge coefficient was presented with only one parameter, which was used to evaluate the discharge coefficient at the exact same Reynolds number of the measured points. The evaluation model and uncertainty of the theoretical equation was presented. The degree of equivalence of En was finally evaluated. Among all 105 sets of measured results, there were 96 sets of results with En ≤ 1; while there were 8 sets of results with 1 < En ≤ 1.2.

László Móricz, Zsolt János Viharos
Vibration Based Cutting Tool Path Differentiation by Feature Selection

During machining along a complex tool path, it is difficult to connect the change in the amplitude and in the frequency of the recorded vibration signals to the actual state of tool wear. In this article, a method is presented in which the tool wear processes that occur during the machining of a complex geometry (cooling pocket formed on the ceramic coating of the turbine blade) can be evaluated based on the vibration data series recorded during the machining differentiating of some elements of the complex path movement performed by the tool.

Adrian Bilski
Wind Generation Forecast With the Use of AI-Based Regression Methods

The topic of the paper is the presentation of the methodology and the results of forecasting energy generation by the wind turbine with the utilization of three regression methods: factorization machines, decision trees and random forests. The data coming from the wind farm in Turkey was first preprocessed to facilitate prediction task. The prediction of the eneregy production.

Monica Egusquiza; Alex Presas; David Valentin; Carme Valero; Beibei Xu; Diyi Chen; Eduard Egusquiza
Diagnostics of a hydraulic turbine failure

This paper presents the failure analysis and diagnostic of a hydraulic turbine. Shortly after a maintenance revision the thrust bearing of the turbine was destroyed when the turbine was put into operation. The damaged bearing was examined and the possible causes discussed. To identify the problem that led to the failure of the thrust bearing, a comprehensive on-site measurement campaign was done. Vibrations, pressures, temperatures and operating parameters were acquired at different operating conditions of the turbine. The analysis of the data allowed to determine the source of the problem and to implement a solution.

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