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C. Ohrt, M. Kästner, E. Reithmeier
ENDOSCOPIC FRINGEPROJECTION WITH LASER LIGHT SOURCES: ADAPTION OF BEAMSHAPING TECHNIQUES FOR A NEW KIND OF LASER ILLUMINATION OF MICRO FRINGE PROJECTION SYSTEMS

Inspection of assembly parts and tool surfaces based on geometric measurement still states an increasing and essential part in quality management. Suited measurement techniques thereto should be, above all, flexible and fast in order to keep up with the production process. Large area analysis of topographies nowadays can be realised by commercially available fringe projection systems which carry a satisfying and sufficient accuracy. However, these systems reach their limits for assemblies with a high geometric complexity, because of shading effects in the area of measurement. Within the scope of different research projects containing these difficulties, a new kind of micro fringe projection system has been developed at the institute of Measurement & Automatic Control.A fairly small laser illuminated flexible fibre bundle endoscope is used to carry out structured light measurements particularly for tiny details in shaded or difficult to reach regions. Due to the high measuring speed of comparatively large measuring volumes the generated data can immediately give online-feedback to the running manufacturing process and can be used for in situ optimization in the fabrication line to avoid high reject rates. Information and experimental results on measuring speed, accuracy and flexibility in certain fabrication processes will be presented in this work.

A. Campo, J. Dirckx
LASER DOPPLER VIBROMETRY FOR ASSESSMENT OF PULSE WAVE VELOCITY: APPLICATION IN AN EXPERIMENTALSETUP AND IN LIVING SUBJECTS

When a fluid flowing through an elastic vessel is subjected to a sudden change in pressure gradient, pressure pulses will propagate through the fluid. Velocity of these pulse waves (PWV) can be determined by simultaneous detection of wall distension on two separate points on the vessel wall, along its trajectory. PWV depends on wall stiffness, and under certain circumstances, wall stiffness can be calculated from the propagation velocity. In vivo detection of arterial PWV can have applications in cardiovascular risk management. Stiffness of large arteries has a very good predictive value for cardiovascular disease and overall mortality. This parameter can be estimated from arterial PWV. Current methods to measure arterial PWV suffer from several shortcomings. Laser Doppler vibrometry (LDV) can offer substantial advantages over existing techniques. In this work, we propose LDV as a noncontacting technique that allows measurement of wall distension on discrete locations. With two commercial vibrometers, we measured PWV in silicon tubes with different wall properties. Consequently, we determined PWV in living subjects. In a first step towards miniaturization, we used a custom built dual-beam LDV, with one laser source and one acousto-optic modulator (AOM) to evaluate PWV in elastic vessels. While measurements of PWV in living subjects with the dual-beam LDV are ongoing, we found that PWV as measured in elastic vessels agrees well with theoretically expected values, and measurement precision is better than 5%. Results of arterial PWV corresponded well with literature, but could not yet be validated.

S. Hölters, C. Farkas, R. Fleige, A. Lenenbach, R. Noll
LOW COHERENCE INTERFEROMETRY FOR THE INLINE MEASUREMENT OF TRANSLUCENT MULTILAYER STRUCTURES

In a joint national project with industrial partners in the sectors of sensor technology, mechanical engineering and plastic film production, the Fraunhofer Institute for Laser Technology (ILT) has developed a novel optical sensor to monitor the production of plastic films based on interferometric measurements with low coherent radiation. This technique of Optical Coherence Tomography (OCT) is an imaging method generating high-resolution tomography scans. The sensor measures the thicknesses of single layers in multilayer films allowing for the first time inline process monitoring and efficient process guiding of flat-film and blow-film extrusion lines.

H. Gafsi, G. Goch
IN-PROCESS ROUNDNESS MEASUREMENTS OF STEEL RINGS DURING GAS QUENCHING: PRESENTATION AND ASSESSMENT OF THE OPTICAL DISPLACEMENT SENSORS

This paper reports on the optical displacement sensors of a semi-optical system for measurements of roundness deviations of steel rings (~ 72.5 mm) during gas quenching. They are based on the extrinsic intensity modulation principle. The measurement system was developed within the scope of the Collaborative Research Centre SFB 570 of the German Research Foundation for investigation on the distortion of steel workpieces. Due to its capability for in-process measurements, this system also enables to compensate distortion effects. It is applied in a gas nozzle field specially designed for quenching steel rings symmetrically or asymmetrically with a broad variety of spatial temperature distributions. Before quenching, the ring has a starting temperature of 900 °C.
The measurement system has been built and successfully tested. It is able to measure the change of the roundness deviation of a hot ring during quenching. Before the calibration of the whole system, the sensors should be characterised and assessed.

D. Fleischle, W. Lyda, F. Mauch, F. Schaal, W. Osten
OPTICAL SENSORS FOR IN-PROCESS MONITORING: CONCEPTUAL CONSIDERATIONS FOR THE IMPLEMENTATION OF OPTICAL SENSORS INTO THE PRODUCTION ENVIRONMENT

In this contribution some conceptual considerations regarding the implementation of optical sensors for process control will be given. Therefore first a classification of monitoring systems related to the level of process integration is made. In a second step there will be a description of relevant features for the characterization of the process state. Furthermore there a description of factors resulting from the machining process that have possibly an impact upon the measurement result is given.
As an exemplary implementation of an optical sensor near the machining process a concept for a robust and miniaturized sensor probe based on chromatic confocal microscopy with gradient index (GRIN) lenses will be presented.

T. Pfister, P. Günther, F. Dreier, J. Czarske
DEFORMATION MONITORING OF HIGH-SPEED ROTORS USING A NON-INCREMENTAL INTERFEROMETRIC MEASUREMENT SYSTEM

We present a non-incremental interferometric measurement system for in-process monitoring of the dynamic behaviour of high-speed rotors, which is essential for improving safety and energy efficiency of motors and turbo machines, such as aircraft engines. The measurement system is based on the novel laser Doppler distance sensor which exhibits the unique feature that its measurement uncertainty of some microns is independent of the velocity of the device under test. This allows precise measurements of rotor deformations and blade vibrations even at high rotor speed. By aligning three sensors equally spaced by angles of 120° along the circumference of the rotor, dynamic deformations such as radial expansion and tumbling motions of the rotor can be measured simultaneously. Due to the robust fiberoptic sensor design, measurements can be carried out under vacuum condition and at high temperatures too.

F. Dreier, P. Günther, T. Pfister, J. Czarske
ROBUST AND MINIATURIZED INTERFEROMETRIC DISTANCE SENSOR FOR IN-SITU TURNING PROCESS MONITORING

For in-process shape monitoring of rotating objects such as workpieces in a turning machine, contactless and compact sensors with high temporal resolution as well as high precision are necessary. For this purpose, we developed a miniaturized and robust non-incremental fiberoptic distance sensor with dimensions of only 30 × 40 × 90 mm³, which can be attached to the mount of a turning tool and therefore allows precise in-process 3D shape measurements of turning parts.
In this contribution we present the design of the miniaturized sensor supported by optical simulations as well as in-process shape measurements in a turning machine. To proof the accuracy of the measurement results, comparative measurements with tactile sensors were performed.

Ruven Spannagel, Thilo Schuldt, Claus Braxmaier,
PROFILOMETRY BASED ON HETERODYNE INTERFEROMETRY WITH NANOMETER SENSITIVITY

Optical profilometry enables new dimensions of sensitivity in order to detect surface properties such as roughness and planeness of reflecting materials. For this purpose we developed an optical profilometer based on high-sensitivity heterodyne interferometry where a measurement beam is scanned over the surface of the device under test (DUT). With this measurement setup we are able to measure surfaces with approximately 5 nanometer accuracy. For scanning we developed a beam actuation system and a DUT actuation system with a lateral sensitivity of about 15µm.

A. Wiegmann, M. Schulz, K. Yoshizumi, K. Kubo, D. Ramm
COMPARISON OF A SCANNING INTERFEROMETRIC PROFILE MEASUREMENT METHOD AND AN ULTRA-PRECISE COORDINATE MEASURING MACHINE

Comparative profile measurements of a testspecimen with a diameter of 150 mm and a peak-to-valley height of 50 µm carried out by an ultra-precise coordinate measuring machine (Panasonic UA3P) and a highly accurate scanning interferometric multi-sensor instrument (ETMS) are presented. The instruments and their principles are described. Although the measurement principles of the instruments are different, the measurements agree within the claimed uncertainties. The rms-difference of the measurement results is less than 20 nm.

M. Schulz,G. Ehret,M. Baier,A. Fitzenreiter,
DEFLECTOMETRIC MEASUREMENT OF FLAT AND SLIGHTLY CURVED OPTICAL SURFACES WITH IMPROVED LATERAL RESOLUTION

At the Physikalisch-Technische Bundesanstalt (PTB), a new Deflectometric Flatness Reference (DFR) for measuring the topography of flat or slightly curved optical surfaces has recently been installed. With existing deflectometric procedures like the direct or difference mode, the spot size of the angle measuring system (autocollimator) is the limiting factor for the lateral resolution.
To reduce the spot size of the scanning beam, an additional measurement option, called Exact Autocollimation Deflectometric Scanning (EADS) is implemented. The surface under test is tilted at each measuring position to be perpendicular to the incoming light beam, and the tilt is measured by an additional autocollimator. The development of an angle measuring device with reduced spot size is explained. The development of the EADS system is detailed and the system will be compared with the classical deflectometric measurements.

Page 483 of 977 Results 4821 - 4830 of 9762