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Tommaso Addabbo, Ada Fort, Marco Mugnaini, Alberto Toccafondi, Valerio Vignoli
Reliability and Safety Considerations Affecting the Design of a Radar Based Railway Crossing Level Passage Monitoring System

Railway crossing passage systems are designed to provide a barrier for unwanted intrusion on the railway tracks. Nevertheless an increase in incidents due to cars or trucks stuck in between the barriers are happening with higher frequency. Therefore the authors in this paper propose and discuss three potential configurations for undesired barrier intrusion detection system design, based on radar detectors and focussed their attention on the system reliability and safety aspects. In particular, the radar sensor is identified as the critical component and the configurations analysed accordingly.

Fabio Previdi, Mirko Mazzoleni, Alberto Luigi Cologni
An application of the remote maintenance paradigm to semi-automated machines

The increasing need of fast maintenance on machines when issues arise, and the always-increasing globalization, requires companies to find new ways for assisting customers, which can be all over the world, in a fast and economic way. It is no longer possible to send out technicians wherever a maintenance is needed because this intervention has large costs in terms of time and money. If many solutions have been proposed in the context of automated machines and plants, still some research has to be carried out in the area of semi-automated machines. In fact, the behavior of such machines could depend upon how the operator uses it. This paper presents an application of Mobile Internet Devices (MID) as a tool for remote maintenance, leveraging its connectivity and sensors for acquiring streams of data, that can be sent to the vendor service center later on to be inspected by highly qualified personnel.

Paolo Pinceti, Micaela Caserza Magro, Enrico De Paola, Pierluigi Firpo, Enrico Marino
Data Acquisition, Transmission, Collection and Analysis for a Fleet of Railway Vehicles in Search of Diagnostic Rules for CBM

This paper presents a roadmap for a Company that manages a fleet of vehicles (or machineries) towards the Condition Based Maintenance that is, in principle, the most efficient maintenance policy. The paper associates to each maintenance policy its benefits and its requirements in terms of infrastructure and costs. Using the proposed roadmap, a Company can decide its strategy and can schedule the investments in terms of technologies and skills. Bombardier Transportation Italy started this roadmap few years ago, for moving from a reactive maintenance policy to a proactive policy where some key indicators are measured and monitored to optimize (and reduce) the maintenance interventions. The paper presents the first results achieved by means of an analytical tool developed together with the Dept. DITEN of the University of Genoa applied to the fleet of Bombardier locomotives in Europe. Two examples of statistical analysis on the data collected from the fleet of vehicles of Bombardier in Europe show how even very simple analytics may lead to important technological and economical results.

Giorgio Turconi, Jeff Jones
Diagnostics preventive evaluation, the role of IEC 61709

Complex systems need to be fault tolerant, hence diagnostics play a key role for obtaining reliability and availability objectives. Diagnostics figures need to be predicted during the design and development phase, IEC 61709 provides support in performing such a prediction allowing to calculate failure rates in different conditions and also providing failure modes for electric components.

Bortolino Saggin, Luigi Buzzi, Luca Cornolti, Hermes Giberti, Marco Tarabini, Diego Scaccabarozzi
Non-contact measurement of the temperature profile of PET preforms

This paper describes a method for the measurement of the internal and external temperature profiles of PET preforms used in the Injection Stretch Blow Moulding (ISBM) process. Temperature is the most critical parameter for the process quality, but no online measuring system has yet been implemented. The proposed system is based on two thermopiles for the identification of the internal temperature profile and a thermal camera for the measurement of the external temperature profile. The adopted sensors have been individually calibrated and the measurement uncertainty budget proved that the sensor’s instrumental uncertainty is not the actual limiting factor for the system accuracy. The main accuracy limitations derive from the emissivity of the materials of PET preforms. The use of average emissivity values increases the measurement uncertainty to 1.4 °C, a value that is judged acceptable in this specific application.

Christian Schuss, Tore Leikanger, Bernd Eichberger, Timo Rahkonen
Using Ambient Light Sensors in Smartphones for Evaluating Indoor Lighting Conditions

This paper discusses opportunities for collecting data on lighting conditions in indoor environments with the help of ambient light sensors in smartphones. Environmental data is needed to allocate the most beneficial location for solar energy harvesters on the one hand and provide energy predictions for their users on the other. Here, we focus on the illumination of surfaces and the use of ambient light sensors to measure the amount of light intensity. A comparison of sensors in different smartphones such as entry-level devices, mid-range and flagship phones is presented and the obtained results are verified against a luxmeter and commercial available ambient light sensors. Furthermore, the impact of the measured light intensity on energy predictions is discussed.

Lorenzo Ferrari, Valeria Marona, Simona Ieffa, Maurizio Sansotera, Walter Navarrini, Giuseppe Nano, Luca Magagnin
Aquivion ionomer based electrochemical sensor for ammonia detection

Electrochemical and capacitive sensors based on Aquivion® D83-06A as sensing element are designed and tested. Electrodes are produced by modifying the sensing element with KOH and/or MWCNTs addition, and casting it on the surface of stainless steel plates. A sandwich sensor is obtained by coupling two steel plates with the thickened Aquivion® D83-06A layer. Devices are tested for ammonia sensing in the range 10-100 ppm in liquid, obtaining an electrochemical and capacitive response in presence of the analyte.

Bianca Maria Colosimo, Marco Grasso
In-situ Monitoring of Metal Additive Manufacturing Processes: Sensing and Intelligent Data Analysis

Metal Additive Manufacturing (AM) processes have gained an increasing interest in many sectors as they provide novel production capabilities that may fit new challenging applications. However, regardless of their great potentials, the actual usage of metal AM systems in the industry is still limited by different issues. Among them, the problems related with the quality, capability and repeatability of additive processes represents a major issue, which imposes the need for novel and advanced sensing and monitoring solutions. This study reviews the quality issues in metal AM processes and investigates different monitoring solutions based on in-situ machine sensorization.

Loredana Cristaldi, Mohamed Khalil, Payam Soulatiantork
Reliability assessment of photovoltaic balance of systems

The Photovoltaic (PV) system is divided mainly into two subsystems; PV modules and balance of system (BoS) subsystems. This work shows two approaches for a reliability analysis on the subsystem level of BoS; Failure mode effects criticality analysis (FMECA) and Markov Process. FMECA concerns the root causes of failures and introduces prioritization numbers to highlight critical components of BoS. Meanwhile, Markov process is a reliability methodology that aims to predict the probability of success and failure of BoS. In this way, Markov process is a supportive tool for helping decisionmakers to judge the criticality of failures associated with the operation of PV systems. The Novelty of the proposed methodologies stems from analyzing the roots of failure causes of BoS components and estimating the probability of failure of these components in order to improve the early development of BoS, enhance maintenance management, and satisfy the demanding reliability by electric utilities.

Eduard Egusquiza, Carme Valero, Monica Egusquiza, Alex Presas, David Valentin, Esteve Jou
Effects of extended operating conditions in pump-turbines


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