IMEKO Event Proceedings Search

Page 848 of 936 Results 8471 - 8480 of 9356

J.J. Aguilar, J.A. Yagüe, J.A. Albajez, J. Velázquez
OUT OF MACHINE CALIBRATION TECHNIQUE FOR ANALOG PROBES

A technique for the out of machine calibration of analog probes for CMM is presented in this paper. The process and the results obtained in different tests carried out on two different probes are shown. This calibration procedure allows to find out the measuring errors of these systems in a quick and reliable way.

Robert Schmitt, Frank Moenning
ENSURE SUCCESS WITH INLINE-METROLOGY

Inline-metrology is an important aspect in actual production concepts. The philosophy is to gain measurement data directly in the manufacturing processes and use them for an effective and fast process control and quality assurance. The goal is to increase the quality of products and the stability of processes.

A. Nomak Akdogan, M. N. Durakbasa, P. H. Osanna, M. E. Yurci
HIGH PRECISION DETERMINATION AND STATISTICAL EVALUATION OF SURFACE ROUGHNESS ALTERATIONS OF SELECTED MATERIALS

In practice, ninety percent of the engineering faults initiate from the surfaces by means of the mechanisms of fatigue crack wear behavior, corrosion and erosion. In this point of view, researchers are attracted by measuring surface and near-surface zone suitability of work pieces and evaluation studies. Surface roughness is a factor not only in composing the work piece aspect but also in defining the performance of the work pieces in coating processes. In this study, 3 different test specimens are subjected to molten glass that was in forming temperature and the changing surface roughness parameters have been monitored with precise measuring techniques. The obtained data is evaluated by SPSS 13.0 statistical package program. Results are informative about the product quality either.

B. Ramamoorthy, P. Priya
ROUGHNESS ESTIMATION OF INCLINED SURFACES USING ARTIFICIAL INTELLIGENCE

Practical use of Machine Vision for surface roughness estimation faces many challenges, as in this case only image is used for evaluation and not the component. In such cases, if the component is kept at an angle during imaging, there is a possibility of getting distorted information and therefore the consistency of evaluation/ quantification would become a problem. So, there is a need to ensure that the measured surface is kept horizontal and flat when the image is being taken. In this work, estimation of the surface roughness has been done and analysed using digital images of machined surfaces obtained by a Machine Vision system deliberately maintained at varying angles. The quantitative measures of surface roughness are extracted in the spatial frequency domain using a two dimensional Fourier Transform. An artificial neural network (ANN) is trained and tested to arrive at the Ra values using the input obtained from the digital images of inclined surfaces which include optical roughness parameters estimated and angular of inclination of test parts. The estimated optical roughness parameter results based on the images of the surfaces are compared with the surfaces that are kept horizontal and the results are presented and analysed in this paper. In addition optimal combination of calculated roughness parameters which act as input to the ANN in order to obtain best correlation between estimated Ra using ANN and stylus measured Ra value is determined.

Michal Wieczorowski, Leszek Rozanski
ROUGHNESS ASPECTS IN THERMAL ANALYSIS OF MACHINE TOOLS

In the paper analysis of surface topography influence on emissivity of metals was shown. This was performed for infrared band comprising wavelength region of 7.5 – 13 micrometers. Appropriate characterization and description of object emissivity has a crucial influence on accuracy of IR system for remote temperature measurement, e.g. IR thermography or pyrometry. These properties depend on many factors, including surface topography of material, where especially cavities play a very important role. In references so far emissivity are discussed mainly as influence of type of material (metal, dielectric), its temperature, wavelength or direction of emission. In the paper characterizing emissivity of construction materials in connection with 3D surface topography.

J. Kundrak, P. H. Osanna, A. Afjehi-Sadat, V. Bana
SURFACE QUALITY OF HARD TURNED BORE HOLES

Hard turning is used more and more frequently for finishing of precision hardened bores, namely for replacement of grinding. This paper studies the experimental results performed for qualifying of surfaces machined with hard boring. It presents the results of surface roughness measurements (2D, 3D) and indicates the changes occurring in the surface layer. It proves that the presented surface quality characteristics of the investigated parts suit the requirements moreover in some cases they are even better than characteristics of surfaces machined by grinding. As a summary it is stated if the cutting parameters are chosen well, surfaces and/or parts with better wear resistance and higher durability can be manufactured.

N. Arunachalam, B. Ramamoorthy
VISION BASED SURFACE ROUGHNESS EVALUATION OF GROUND COMPONENTS USING WAVELET TRANSFORM AND NEURAL NETWORK

This paper describes a non-contact technique to assess the differences in surface characteristics of the ground components. The computer vision based system is used to analyze the pattern of scattered light from the surface to asses the surface roughness of the component. The ground specimens were manufactured using varying machining parameters. The images of the specimens are captured using a CCD camera. The image parameters based on the wavelet transform are evaluated. Then, the evaluated parameters along with the cutting parameters were used to train the artificial neural network to predict the surface roughness parameters Ra, which is measured using the stylus instrument. The comparison of stylus Ra and that predicted using ANN are presented and analyzed in this paper.

J. E. Decker, A. J.Lewis, M. G. Cox, A. G. Steele, R. J. Douglas
EVALUATING RESULTS OF INTERNATIONAL COMPARISONS: WORKED EXAMPLE OF CCL-K2 COMPARISON OF LONG GAUGE BLOCK CALIBRATION

A method for the evaluation of international comparison results is demonstrated via detailed consideration of the CCL-K2 Key Comparison of long gauge block calibration. Although CCL-K2 involves a geometrically simple length measurand, associated with it are many of the difficult measurement issues often encountered in international comparison exercises.

Daniel Hamburg-Piekar, Gustavo Daniel Donatelli
A HYBRID APPROACH TO THE UNCERTAINTY ANALYSIS OF COORDINATE MEASUREMENTS

In this paper, a new methodology for the uncertainty analysis of coordinate measurements is presented. The methodology can be applied on any kind of measurements performed by a CMM, and it is intended to be especially useful when performing reference measurements of geometrical and dimensional characteristics of workpieces. Master parts calibrated using this approach can be used in connection with ISO/TS 15530-3 for the uncertainty assessment of other CMMs, when measuring similar parts. Consistent measurement strategies and the real measurand definition according to the technical drawing are the foundations of this methodology, generally based in high-density measurement points. Assessment of uncertainties is performed using models in complete agreement with the measurement procedure, considering all major uncertainty contributions. Resources from artificial intelligence were applied to accelerate the development of adequate measurement procedures, simplifying the work of the CMM operator. To validate the proposed methodology, a cast iron steering case was calibrated and compared to simulation results obtained with PUNDIT/CMM, a software solution for task-specific uncertainty evaluation of coordinate measurements.

Vitor Camargo Nardelli, Gustavo Daniel Donatelli
A SIMPLE SOLUTION TO INTERIM CHECK OF COORDINATE MEASURING MACHINES

This paper describes the development of a simple solution to the problem of performing interim checks in coordinate measuring machines (CMM). The design constrains have been chosen in such a way that the resulting product can be used in small and medium sized industries of Brazil and other emergent economies.

Page 848 of 936 Results 8471 - 8480 of 9356