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Dong Wei, Masato Aketagawa
REALIZATION OF LENGTH TRACEABILITY BY A FEMTOSECOND OPTICAL FREQUENCY COMB

The national standard of length in Japan changed from the iodine-stabilized He–Ne laser to a femtosecond optical frequency comb (FOFC) in 2009. This means that there are different frequencies and their combination, adjacent pulse repetition interval length (APRIL), which can be used as a scale since an FOFC is a phase-coherent combination of several hundreds of thousands of wavelengths. Thus, the following questions arise naturally: Which parameters can be used as a scale? What are their characteristics? The goal of this paper is to answer these questions. We show the similarity and the difference between wavelength and APRIL for length measurement, and we discuss new concepts of APRIL-based length measurement. The status of the experiment is reported.

Mariko Kajima, Tsukasa Watanabe, Makoto Abe, Toshiyuki Takatsuji
CALIBRATOR FOR 2D GRID PLATE USING VISION COORDINATE MEASURING MACHINE WITH LASER INTERFEROMETERS

A calibrator for 2D grid plate based on a commercial vision coordinate measuring machine (vision-CMM) was developed. A laser interferometer for calibration of x coordinate and two laser interferometers for calibration of y coordinate were attached on the vision-CMM. By applying multi step measurement method for the calibration procedure, the dimensional error in the calibrator could be reduced. The calibration uncertainty for 2D grid plate using developed calibrator could be estimated as sub-micrometer level.

Chen Wang, Jian Bai, Qian-Bo Lu, Guo-Guang Yang
OPTIMIZATION OF A NOVEL LATERAL DEFORMABLE NEMS ZEROTH-ORDER GRATINGS: ANOMALOUS DIFFRACTION STUDIED BY 3-D FDTD METHOD

This paper discusses the analysis and optimization of a novel optomechanical zeroth-order grating transducer based on an anomalous diffraction phenomenon, namely Wood’s type anomaly, in which tiny changes in the displacement of the nanostructured grating elements lead to a dramatic increase or decrease of the optical reflection amplitude. With this special feature, this structure is an ideal sensor component to observe very small displacement. This device is very sensitive to wavelength, the period and the width of the grating. Here, we analyze the performance of the structure with different parameters and optimize the original structure corresponding to 850 nm through 3-D Finite Difference Time Domain method (FDTD). Simulation demonstrates the new structure is of higher sensitivity and signal strength, namely extinction ratio. Moreover, in order to enlarge the tiniest size of the original structure which is closely related to the incident wavelength, we change the wavelength to longer ones, e.g. 1053 nm, 1310 nm, 1530 nm. The calculation predicts the optimized structure designs of those wavelengths are of performance similar to the original one’s but much less strict demand for processing precision, which makes it possible to be fabricated with current surface micromachining processing similar to that used for the fabrication of polysilicon MEMS. Besides, structures of several visible incident wavelengths, such as 532 nm, 632.8 nm, 670 nm, 753 nm, are also analyzed and optimized, which gives great convenience to the installation and calibration of such device as well as observation of its performance. All the calculated data enable us to apply the structure into fields required for different sensitivities with different grating designs and thus broaden the further usage of such novel structure, as structures of different parameters are of different sensitivities and signal strengths.

Qianbo Lu, Wenxiu Lian, Shuqi Lou, Chen Wang, Jian Bai, Guoguang Yang
A MOEMS ACCELEROMETER BASED ON DIFFRACTION GRATING WITH IMPROVED MECHANICAL STRUCTURE

In this paper, an improved MOEMS accelerometer is described, which is based on integrated grating with phase modulation. This device is composed of a laser diode, an optoelectronic processing circuit and a sensing chip consisted of a piezoelectric translator, an integrated grating as a reflective mirror on a transparent substrate and a mechanical part of a bulk silicon proof mass suspended by four cantilevers whose upper surface acted as another mirror. This device generates a series of interference fringes by two diffracted beams when illuminated with coherent light, whose intensities are modulated by the relative distance between the grating and the proof mass. The intensities of the interference fringes varied with the distance alteration caused by external accelerations, which is proportional to the acceleration. It is realizable to get the magnitude of acceleration by using a differential circuit to detect the distance. A modified structure is introduced in this paper to obtain high sensitivity and reduce cross-sensitivity between different sensitive axes. Compared to experimental results before the simulation and theory analysis demonstrate that this modified MOEMS accelerometer has a good performance with higher static acceleration sensitivity of 3 × 10³ V/g and very low crosstalk.

Tomohiro Takada, Shin Usuki, Kenjiro T. Miura
OPTICAL MICROSCOPY WITH IMPROVED RESOLUTION USING TWO-BEAM INTERFERENCE OF LOW-COHERENCE LIGHT

In recent years, high-resolution microscopy using structured illumination has been practically applied for fluorescent bio-imaging. However, there is a large amount of speckle noise in reflected- and scattered-light images, because structured illumination is typically generated by laser-beam interference. Hence, this high-resolution imaging technique cannot be effectively used in industrial applications. In this study, we attempted to generate structured illumination using two-beam interference of low-coherence light, and to develop a high-resolution and low-speckle imaging technique for industrial applications. First, we constructed an optical system consisting of a Michelson interferometer configured in such a manner that it achieved zero optical path-length difference and allowed the interference fringes to be manipulated. Second, we observed a sample pattern of 0.2-µm-sized dots to confirm the generation of interference fringes under structured illumination. Then, we endeavored to observe other sample dotted patterns with several types of pitches. In one case, the pattern pitch of 0.4 µm was beyond the diffraction limit of 0.5 µm. In this experiment, we could obtain an image and observe the fringe patterns corresponding to features of low-coherence interference. The patterns show a moiré effect due to the combination of the periodic sample patterns and the structured illumination, and we confirmed that the moiré-pattern width corresponded to the coherence length of the light source. Finally, we reconstructed a resolution-improved image from an image stack resulting from spatial scanning of the generated structured illumination. As a result, the narrow pitch pattern of 0.4 µm was successfully resolved with relatively less speckle noise.

Hiromichi Murata, Ryohei Seya, Tatsuya Oku, Miyu Ozaki, Ryoshu Furutani
VISUALIZATION AND ANALYSIS OF A FLOW-RATE DISTRIBUTION IN A LIQUID-LIQUID TWO-PHASE FLUID USING SURFACE PLASMON POLARITONS

Optical energy propagates along the metal surface as collective oscillations of free electrons when optical waves are irradiated with the resonant condition. The oscillations with electrical fields are called surface plasmon polaritons (SPPs). SPPs are applied to sensors since excitation condition of SPPs sensitively responses to refractive indices. Here, using SPPs, a flow of a liquid-liquid two-phase fluid is visualized, and a flow-rate distribution is derived. A channel is made on the silver-film surface deposited on a slide glass, and filled with ethanol-aqueous solution. In this condition, SPPs are excited on the silver surface by Helium- Neon laser. The laser is expanded and collimated to obtain two dimensional images. Then, water is injected into the channel at a constant pressure. SPPs disappear gradually as the water comes close to near-field of the silver surface, because SPP excitation is optimized to the ethanol-aqueous solution, not to water. The SPP disappearing is visually observed in reflected light. Changes in brightness at the centre of the channel in a recorded movie are converted to changes in distance between the water layer and silver surface, based on simulation of SPP excitation. As a result, we confirmed that the flow speed of the vicinity of the silver surface is slower than that of the distant position. This flow rate distribution corresponds to a theory that a velocity gradient is caused by the shearing force between fluid and wall surface. Presented method doesn’t require any tracer particles or coloring though sample fluids are clear and colorless.

Ichiro Ogura, Kiwamu Ashida, Jun Akedo
DEVELOPMENT OF FIRST PRODUCTION FLAW DETECTING SYSTEM FOR ON-DEMAND REPAIR OF LARGE-SCALE CIRCUIT

In order to realize efficient high-mix low-volume production, improvement of yield rate by reducing production flaw is important technique. Manufacturing of touch panel display with large scale wiring board is a typical example of the high-mix low-volume production. AIST has proposed Laser assisted Ink-Jet printing (LIJ) technology, which can repair the flaw of circuit with silver nanoparticle ink. To establish in-process repairing system for touch panel display, a first production flaw detecting system is demanded with combining to the LIJ technology. Therefore, the aim of this study is to develop a new first production flaw detecting system, which detects flaw of large-scale circuit quickly. In this report, we mention to a basic concept of proposed system, and performed some preliminary experiments using developed measurement systems. Demanded performance for first production flaw detecting system was discussed. And the concept of basic style of detecting system and optical set-up was selected. A preliminary first production flaw detecting system with galvano-scanner and multi photodiode array was developed to confirm a detection of flaws and pattern profile. Some basically experiments have been conducted to check the performance of this system. An imitated flaw was scratched on the circuit patterns and the experimental results show the sclatched flaw has been detected by this equipment. The height detecting technique for this system was mentioned and preliminary experiment using developed system. By using laser trigonometry method, displacement of height information was detected sufficiently.

F. Härtig, B. Müller, K. Wendt, M. Gahrens, M. Franke, H. Delpy, A. Forbes, I. Smith
ONLINE VALIDATION OF NUMERICAL ALGORITHMS IN THE FIELD OF METROLOGY

Numerical algorithms used in metrology can be online validated based on testdata and corresponding reference results in order to improve the reliability of measurement results. An established realization of the online validation is named Traceability for Computationally-Intensive Metrology (TraCIM). It allows service user to validate their software at the point of use. The service is operated by European national metrology institutes (NMIs).
TraCIM is based on three pillars, the technical implementation, the legal aspects, and the commercial requirements. The technical implementation provides a client-server concept. It allows a direct link between the NMIs and the service users. It is a fundamental principle that the TraCIM service is provided and hosted only by a NMI or an authorized organization. These institutions assume del credere liability and finally guarantee for the correctness of the results.
Meanwhile, TraCIM is registered as a wordmark. It is operated as a legal non-profit association under German law and allows only NMIs and designated institutes (DIs) to become members. The TraCIM association has been established with its main mission to provide quality rules for the TraCIM service. The business concept and the income of the TraCIM service are strictly uncoupled from the TraCIM association.
An example allowing to validate a least square fit for regular geometries such as cylinders, cones, planes and spheres is used to explain an application. This example is developed at the Physikalisch-Technische Bundesanstalt (PTB). A detailed focus is given on the TraCIM organization and the client server application.

Hiroki Shimizu, Atsuo Ogawa, Yoshinori Sasaki, Yuuma Tamaru
DISPLACEMENT DETECTION OF SMALL SPHERE USING ECCENTRIC ASTIGMATIC METHOD

To develop a micro tactile probe used with a micro coordinate measuring machine (CMM), a novel technique for detecting a three dimensional displacement of a small sphere with high sensitivity has been proposed. In this technique, a surface of a metal sphere is included as a spherical mirror in an optical system and changes of optical path arise from displacement of the sphere is detected with a sort of the astigmatic method. In the optical system, three eccentric collimated beams are generated and each beam moves parallel to the optical axis. The beam is converted to spherical wave by an objective lens and moving toward the focal point. At this time, if a spherical mirror (metal sphere) is placed in the position of which center falling on the focus, incident angles of all rays become right angle and reflected rays go back on the incident paths. On the other hand, if the spherical mirror moves from the point in the small distance, return path of each reflected ray is changed large. This change can be detected with the astigmatic method using a condenser lens and a CCD. The relationship between displacement along three axes and the change of the spot radius made by astigmatic method was calculated using a ray tracing code. As a result, the change of the spot shape was simulated only with the motion along one axis. This result shows the feasibility of three dimensional displacement detection by the proposed method.

A. Wedmann, K. Kniel, T. Krah, F. Härtig
T-SHAPED MICROPROBE AND GAP MEASUREMENT STANDARD FOR INNER MICROSTRUCTURES

To an ever-increasing extent, the constantly progressing miniaturization of components requires a constantly decreasing size of complex internal microstructures such as internal microthreads. These are used in large numbers, among other things in the clock industry and in medical engineering. At the same time, these workpieces are allowed to show only very small tolerances. Thus, it is indispensable to carry out measurements in parallel to the manufacturing of the parts. However, reliable quality assurance for these internal microstructures has been impossible so far.
To overcome this situation, the Physikalisch-Technische Bundesanstalt (PTB) has developed – in cooperation with partners from industry – a complete chain of procedures for the calibration of internal microthreads down to a nominal diameter of 0.7 mm and a lead of 0.175 mm. To determine the most important measurement parameter – the pitch diameter – on microthreads, probe tips with a diameter significantly smaller than 300 µm down to 120 µm are required. For this purpose, a new tactile T-shaped microprobe was designed which has been realized and adapted to a coordinate measurement machine (CMM). An important characteristic of the new design is that the spherical probe tips can be exchanged in the case of wear while the expensive body of the stylus shaft can be re-used.
In addition, a novel measurement standard has been developed to check the gap probing. Whereas common measuring routines in the field of coordinate metrology characterize the spatial probing behavior of a probe under the condition of single-point touching, the new standard allows measurements to be performed in double flank contact. The measurement thus comprises the complete measurement strategy, including self-centering probing. The standard consists of ball pairs which represent one gap, for example, of a screw thread. The ball diameters and the ball distances vary as a function of the thread geometry (diameter, profile angle and pitch). The gap distances which are essential for the determination of the probing behavior were calibrated on a micro-CMM by applying the triangulation method.

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