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A. Y. Sinelnikov
CREATION OF THE NEW COMPLEX STANDARD FOR MEASUREMENTS OF MECHANICAL MOTION QUANTITIES

One of the main directions of creation of the new Russian Standards in the field of mechanical motion quantities is designing complex standard which permits to reproduce a group of mechanical values. The new standard contains three Standard setups. The first one intended for constant linear acceleration reproduction is based on the method of being tested device inclination in the Earth gravitational field. In this case a surface of free liquid is chosen as local horizontal plane. The second one is the double centrifuge working in three modes and reproducing constant and variable linear accelerations as well as these both together. The third one is the centrifuge with inclined axis of rotation. The last setup reproduces separately or together constant and variable linear accelerations, constant angular velocities, variable angles.
In combination these setups permit to reproduce: constant linear acceleration in the range from 2,5 × 10-5 to 500 m/s², harmonic linear accelerations in the frequency range from 0,05 to 30 Hz and amplitude range from 10–4 to 300 m/s², constant angular velocities in the range from 0,3 to 180 rad/s, variable angles from 0,2 angular seconds to 360 degrees.
The next step of development of the standard will be designing one setup which permit to substitute the written above.

G. Schimmel, G. Krippner, H. Thim
LASCAN – A LASER-BASED LOG-MEASUREMENT SYSTEM

KEBA - Sawmill-Automation and the Microelectronics Institute of the Johannes Kepler University of Linz developed a new low-cost-system for measuring the diameter of a log with mm resolution. The system utilizes two laser beams forming an angle of 90°. Each of them is scanned by a rotating polygon mirror towards a retroreflector located in a distance of about 2 meters. Each retro-reflected laser beam is detected by a large-area photo diode mounted near the polygon mirror. An object (log) hit by the scanning laser beams produces for a certain time a shadow on the two reflectors and, hence, on the photo diodes which in turn generate high/low/high-signals. A signal processor converts these signals into the required geometrical data. The system called LASCAN is capable of measuring diameter and position of a log at high speed. The obtained data enable the sawmill to deliver to the customer the requested log with an opimized cut at a low prize.

D. Sankowski, K. Strzecha, S. Jezewski
IMAGE PROCESSING IN PHYSICAL PARAMETERS MEASUREMENT

In this paper, there are presented some preliminary image processing methods. They are applied in the vision system for the automatic measurement of the surface tension and wetting angle in solid-liquid systems over a wide range of temperatures. The properly-selected image processing algorithms yielded the results of accuracy and repeatability not yet obtained in any classical methods.

J. Reichweger, J. Enzendorfer, E. Müller
MODERN DIMENSIONAL MEASURING TECHNIQUES BASED ON OPTICAL PRINCIPLES

Measurement systems based on optical principles, laser scanning and CCD cameras are able to acquire dimensional data in a non contact and very fast manner. This paper covers the individual measuring principles, the measuring result and their use in industrial applications (case studies) of the ATOS digitizing system and the TRITOP photogrammetry system.

E. Ratajczyk, M. Dobosz
TEMPERATURE COMPENSATION DURING CMM INSPECTION

Influence of temperature on CMM inspection results by means of ballplate or hole–plate is presented. Errors of indication of a CMM for length measurement are analyzed. Internal (by machine hardware and software) and external (by additional temperature sensors and software) methods of compensation are compared with measurement without compensation. Implications for industrial practice are formulated.

B. Ramamoorthy, V. Radhakrishnan, A. Weckenmann
OPTIMISATION OF PARAMETERS FOR IMPROVING DIMENSIONAL ACCURACY IN CNC MACHINING

The objective of this work is to demonstrate how the single hidden layer Multilayer Perceptron (MLP) neural network could be used to model a typical NC turning process. The Network configuration was decided after performing many trials, and then a generalized MLP neural network with a single hidden layer was used to establish the process model with the available experimental data. The neural network was then used to predict the diameter error and the cutting force for different operating conditions and the testing process was conducted. From the results obtained it was found that the predicted values were within the allowable error tolerance. Therefore, it was found that the implemented single hidden layer back propagated Neural Network approach yields a relatively more accurate process model for the turning process.

V. Portman, B. Peschansky
NEW METHOD FOR HIGH PRECISE ANGULAR MEASUREMENTS

A new method of large-angle measurements is described. Its high accuracy results from averaging some thousands of readings of about hundred replicas of the measured angle. An optoelectronic device based on this method has been developed, produced, tested, and applied. The design and operation of the device is described. The device consists of optical grating scales of the regular accuracy. It results in simplification of the structure of the measuring device and increases its reliability. A calibration of the pilot batch of the device shows that its limit error is in the range of 0.5 arcsec. Examples of the real-life applications of the device for different setups of the measured equipment provide support for high accuracy and high efficiency of the developed method.

T. Pfeifer, D. Effenkammer
DEMANDS ON MANUFACTURING METROLOGY AND SOLUTIONS

Today’s global competition causes increased demands on production processes. Workpieces with more and more complex shapes, which are toleranced very sharply, must be manufactured with a high time and cost pressure and have to fulfil highest demands on quality. That is why manufacturing processes must be optimized continuously and controlled reliably. These requirements cause new tasks and challenges for manufacturing metrology, which has to supply the needed information for optimizing manufacturing processes. Within this paper, an approach is given to fulfil the actual and the future demands on manufacturing metrology. New chances offered by the progress in metrology and information / communication technology are shown. Furthermore the article describes steps, to realize the given approach within the company using those new technological chances.

T. Pfeifer, D. Imkamp, M. Glombitza
FREEFORM SURFACE MEASUREMENT FOR TOOL CORRECTION

Forming tools are often used to manufacture freeform surfaces. In free forming, the geometry of the workpiece is fully or partially determined by that of the tool (e.g. forming die). Therefore the quality of the finished product largely depends on the geometry of the tools. Tool geometry, though, is changed in the course of the manufacturing process. Reasons are wear e.g. caused by friction and optimisations carried out manually during tryout. When it is time for repair or manufacture of new tools, there is no record of these geometrical modifications applied to the tools. A model in the form of a closed quality control loop to feed back geometrical modifications to CAD and CAM systems, is presented in this contribution. A means of creating the individual components of the quality control loop is described. Particular care has been taken to ensure that both, the measurement and the feedback are limited to selected areas, in order to minimize the required cost and time.

T. Pfeifer, A. Napierala
SCANNING ON COORDINATE MEASURING MACHINES

Single point detection has established itself in the past for the measurement of geometrical features with tactile coordinate measuring machines (CMM). Ongoing development in the field of control engineering has led to the socalled scanning technique as an alternative. Unlike single point detection, this technique allows measuring tasks to be accomplished with coordinate measuring machines which were previously restricted to dedicated measuring instruments. This article presents selective test results for the use of the scanning technology for size and form testing with coordinate measuring machines.

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