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André L. M. Costa, David J. Shuman, Renato R. Machado, Margareth S. Andrade
DETERMINATION OF THE COMPLIANCE OF AN INSTRUMENTED INDENTATION TESTING MACHINE

A major factor in calibrating a depth-sensing indentation tester is to determine its load-frame compliance. In this work a simplified theoretical approach and a computerized iterative method were developed to calculate the load-frame compliance of our laboratory commercial instrumented indentation tester. In addition, this research discusses many of the problems associated with the calibration of this type of testing machine. Three materials were used for the load-unload tests: fused silica, 6066-O aluminum and electrolytic copper. A value of load-frame compliance of 0,23 nm/mN was obtained with fused silica. This value was considered acceptable because the calculated elastic modulus for fused silica was comparable to those found by other researchers using a similar strategy of unload curve analysis. This calculated load-frame compliance is in the range found in literature for other instrumented indentation testers. The load-frame compliance values obtained with the two metals were unacceptable because of errors probably associated with pile-up and strain hardening.

Laurence Brice
ESTABLISHMENT OF A MARTENS HARDNESS CALIBRATION SERVICE

As part of the UK’s National Measurement System Mass Programme, and as a result of industrial demand, it was decided to establish a Martens hardness calibration service. This report describes the basis of Martens hardness measurement, work done to determine the ability of NPL’s 1,5 kN hardness machine to measure Martens hardness, the process of establishing the calibration service, and the setting up of instrumented indentation hardness tests.

Giulio Barbato, Alessandro Germak
PRACTICAL IMPLICATIONS TO THE IMPROVEMENT OF HARDNESS SCALES DEFINITIONS

Recently, in the framework of the Working Group on Hardness (WGH) of the Consultative Committee for Mass and Related Quantities (CCM) of the Comité International des Poids et Mesures (CIPM), the opportunity to improve the definitions of the hardness scales has been discussed. In this paper is investigated, from the theoretical point of view, the benefits in terms of decreasing of uncertainty subsequently to the approval of new definitions. The analysis will be done on the most important Rockwell, Vickers and Brinell hardness scales, but it will be possible to extend the benefits easily to all other scales.

Giulio Barbato, Alessandro Germak, Claudio Origlia, Francesco Turotti, Manfredo Vattasso
HARDNESS TESTERS CALIBRATION PRACTICE

In the framework of the standardization and laboratory activities concerning the calibration of hardness testers, in particular for indirect verification there are some questions to be answered to decide an efficient metrological confirmation strategy: a) how many points on each scale shall be checked? b) How many levels of the indentation scale shall be checked? c) How many levels of forces shall be checked? d) Is the correlation between indirect results and direct results strong enough to allow a partial check of the hardness scales of the tester? A number of tests have been made and the results have been statistically elaborated to give an answer to these questions.

V.Augutis, V,Vasauskas, D.Gailius, S.Jacenas
INDENTATION HARDNESS FOR LOW DENSITY MATERIALS

There is a demand of a system for the nondestructive control of one of the basic quality parameters for wood-based low-density boards (Softboard). A relatively non-destructive method was analyzed on a purpose to find a parameter to measure that has the biggest possible correlation with the bending strength. 13 different softboards were investigated using two different techniques. The boards were tested using another two non-destructive methods: velocity measurement of ultrasonic Lamb waves and impact parameters measurement. Out of all experiment results the highest correlation between bending strength and the conical indenter impact pulse peak force was found.

Edward Aslanyan, Alexander Doynikov, Victor Pivovarov, Igor Temnitsky, Vasily Shlegel, Denis Golotvin, Rustem Fazliakhmetov
TESTING HARDNESS OF METAL ITEMS WITH MET-UD COMBINED PORTABLE HARDNESS TESTER

A new approach to portable hardness testers has been developed and introduced. It makes it possible to inspect hardness by one and the same hardness tester applying both, the ultrasonic contact impedance method and rebound method. Hardness tester wide possibilities which allow to inspect hardness of metal and alloy products with all standardized scales (Rockwell, Brinell, Vickers and Shore) have been demonstrated. The possibility to improve the precision of portable hardness testers of this type by calibrating them for each of the above listed scales with hardness reference blocks only without any conversion tables has been shown. Experiments and real measurements conducted on cold rolls showed that change in hardness of a hardened layer in depth and surface stresses influence can be disclosed in the process of hardness measurement by portable combined hardness tester by two different methods.

John Ndanusa Akanya, Obiora Ferdinand Manafa
STANDARDIZATION – THE SON EXPERIENCE

Standards Organisation of Nigeria (SON) was established by Decree No. 56 of 1971 and statutorily charged with the responsibility for National Policy on Metrology, Standards, Testing and Quality Control (MSTQ) in Nigeria. Standardization activities carried out by SON range from development and approval of standards, quality assurance, inspection and testing, certification and calibration. Hardness measurement plays a vital role in Standardization. Product and System certification programmes of SON have recorded a considerable number of hardness measurements in industries, oil & gas facilities, laboratories and research institutions. This paper gives a detailed report of the Standardization activities in SON with emphases on Metrology. It started by giving a full description of the corporate entity, legal status, organizational structure, human and technical resources of SON. The paper goes further to show the functions and detailed activities of SON, including limits of capability. The role of hardness tests and values in quality assurance activities is given a considerable portion in this paper. The development of Metrological Infrastructure, which enhanced the promotion of Standardization activities in SON, is also highlighted. Fields of Measurements available in SON Metrology laboratory are enumerated. Institutional support and international co-operation with various foreign bodies and international organizations are included in the paper. In conclusion, the paper outlines the way forward to ensure the growth of metrology, hardness measurement in particular, and effective Standardization activities in SON.

G.W. Bahng, N.H. Tak, J.Y. Song and J.H. Hahn
TEST CYCLE CALIBRATION SYSTEM FOR ROCKWELL HARDNESS TESTER

The direct verification of Rockwell testing machines comprises four parts such as test force, indenter, depth measuring device, and testing cycle as seen in ISO 6508-2. Among them, the verification of testing cycle is generally carried out by using a stopwatch on industrial sites, which is not so reliable. In addition to this, most of commercial hardness testing machines produced nowadays are automatically controlled by the embedded software, which makes it much more difficult to calibrate the testing cycle. It implies that even though hardness testing machines are advanced more, the calibration of the testing cycle does not keep up with their advancement. To overcome this problem, an on-site calibration system was developed to calibrate the testing cycle of both the automatically controlled as well as manually controlled Rockwell hardness testing machines. The calibration system is composed of load cell, indentation depth measuring apparatus and embedded clock. Using this system, measurement of test force, application velocity of test force, and indentation depth are possible simultaneously in real time, which enhances the efficiency and reliability of calibration procedure.

Takashi Usuda, Hajime Ishida, Yutaka Seino, Satoshi Takagi, Koichiro Hattori, Hidetaka Imai
CALIBRATION AND MEASUREMENT CAPABILITY MONITORING PROCESS UNDER APMP ACTIVITIES

With reference to CIPM-MRA (Mutual recognition of national measurement standards and of calibration and measurement certificates issued by national metrology institutes), APMP (Asia Pacific Metrology Programme) have established 11 TCs (Technical Committees) including TCM (Technical Committee of Mass related quantities) which discusses hardness related issues in APMP. Under the TC activities, the guidelines and procedures for accepting CMCs (Calibration and Measurement Capabilities) and QS (Quality System) have been drawn up by taking closer cooperation with the JCRB (Joint Committee of the RMOs and the BIPM). Therefore, the concept of the procedures and guidelines are effectively introduced in the course of intra-regional and inter-regional reviews for submitted CMCs within APMP and from other RMOs (Regional Metrology Organizations), respectively.

Hiroshi Yamamoto , Takashi Yamamoto
DEVELOPMENT OF HIGH-ACCURACY HARDNESS STANDARD BLOCKS IN JAPAN AND FUTURE OUTLOOK

The sources of problems with a hardness testing machine that are detectable via day-to-day inspection using hardness standard blocks, or indirect verification, can be roughly divided into three: the indenter, the test force, and the indentation measuring apparatus. If any problems are detected, repair or recalibration of the testing machine, focusing on the aforementioned three factors, is carried out based on the results of verifying the direct accuracies of that machine. These efforts have been accumulated to acquire the high level of hardness testing technology as is available now. This article describes the development of a hardness standard block as a tool for indirect verification of hardness testing machines, discusses possible factors that have effects on hardness measurements, and provides insights into the future hardness tests from a perspective of a hardness block manufacturer.

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